UK-based TensionPro, an expert in bolt tensioning technology, has developed a new semi-automated tensioning system, QUANTUM smart tensioner, equipped with a digitally controlled pump unit connected to an electro hydraulic tensioning tool to deliver greater bolt tension control.
By providing crucial data necessary for correct and accurate loading of critical bolts, TensionPro explains the QUANTUM smart tensioner offers its users ultimate tensioning control, with features such as an electronically controlled pump with digital LCD and integral PCB to control the pump, store preset programs and records of the crucial completed bolt tightening data. Presets specific to each bolt or application are pre-programmed into the system prior to use, so the entire tensioning procedure can be completed with the press of just three buttons located on the tensioning tool. This semi-automated process ensures repeatable and accurate loading of each bolt.
Simple to use and completely versatile, the smart tensioner can be configured for use on OEM factory assembly lines, for both onshore and offshore construction and installation, or for ongoing maintenance projects. The system is ideal for wind turbine generator applications, ensuring speed, control and safety when working on the monopile to transition piece, foundation bolts, tower bolts, blade bolts and gearbox. Additionally, the tensioner can be used with or without a Lift & Move trolley depending upon application space and bolt sizes.
Richard Outram, sales director at TensionPro outlines: “We are very excited to launch our QUANTUM smart tensioner. The system is highly versatile and can be adapted to a wide range of applications. It can be configured with different sized trolleys and tensioning tools depending on the bolt size and flange geometry. QUANTUM is also easy for one technician to operate alone, or where a large quantity of bolts are being tightened, multiple units and technicians can work simultaneously. By improving the accuracy and repeatability of the bolt tensioning process, QUANTUM makes an important contribution to asset integrity and operator safety.”
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